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In high-risk pharmaceutical environments, operator safety is paramount. A leading global pharmaceutical company faced challenges with their existing protective suits, struggling to balance durability, comfort, and compliance. Seeking a smarter solution and ATEX compliancy, they turned to Respirex for a suit that met their exacting safety standards while keeping their team comfortable and protected.
The Challenge
Operators were working with active pharmaceutical ingredients (API), requiring top-tier protection from hazardous exposure. Their existing PVC Air Fed Suits (Front air) and other suits on the market had limitations lacking durability, comfort, and crucial safety features. To improve safety and efficiency, they needed:
- An ATEX-compliant suit for explosive environments.
- Enhanced vision for precision and safety.
- A built-in low-flow warning system for real-time airflow monitoring.
- Integral antistatic, slip resistant sole, and elasticated ankle over shoes for seamless full-body protection.
- A material stronger than PVC but lightweight enough for comfort.
A Smarter, Safer Solution with Respirex
After evaluating several options, the company found that most available suits either lacked ATEX compliance or failed to meet all their requirements. Respirex’s API Suit stood out as the only solution that checked every box. It not only met strict ATEX compliance but also provided superior operator visibility and comfort. With an advanced air distribution system to keep workers cool, integral overshoes for full protection, and a reinforced yet lightweight design, it was the clear choice over competitors.
Why Single-Use Suits Made Sense
One of the biggest improvements for our customer was the move to single-use suits. This eliminated the risk of cross-contamination with chemicals and API, ensuring a consistently high level of protection which is necessary in the pharmaceutical industry. With stringent regulations in the industry, this change significantly boosted safety measures.
The feedback from our customer on their transition to our PPE has been overwhelmingly positive. Operators and staff appreciate the improved visibility, comfort, and enhanced airflow system, allowing them to work safely and efficiently. Finding an ATEX-approved suit that met every requirement wasn’t easy, but Respirex delivered a solution that keeps workers protected while maintaining ease of use.
This client story highlights how the right protective equipment can transform safety and efficiency in pharmaceutical manufacturing. Continuous innovation in PPE is essential for keeping operators safe in high-risk environments.